علوم و فناوری نساجی و پوشاک

علوم و فناوری نساجی و پوشاک

گزارش بهینه سازی دستگاه برش اتوماتیک با استفاده از برنامه نویسی SCL در خط تولید منسوجات بی بافت

نوع مقاله : فنی - صنعتی

نویسندگان
1 گروه مهندسی مکانیک، دانشگاه آزاد اسلامی ، واحد الکترونیکی ، تهران ، ایران ، ۱۴۶۵۸۳۴۳۱۱
2 گروه مهندسی مکانیک، دانشگاه آزاد اسالمی، واحد شوشتر، شوشتر، ایران
چکیده
یکی از ماشین‌آلات اصلی خطوط تولید منسوجات بی‌بافت دستگاه رول جمع کن می‌باشد،که محصول نهایی در این دستگاه بصورت رول جمع‌آوری می‌شود. دراکثر ماشین‌های قدیمی منسوجات بی‌بافت در صنعت نساجی از جمله تولید روتختی، برش محصول نهایی بصورت دستی توسط اپراتور انجام می‌شد و یا از سیستم کنترل رله – کنتاکتوری استفاده می‌شد. استفاده از روش دستی به علت خطای بالای آن موجب کاهش بهره وری می گردد. در روش رله کنتاکتوری نیز برش اتوماتیک نیاز به کنترلر واسطه ( مانند آتونیکس) جهت اتصال به انکدر را دارد. ولی به کمک اتوماسیون صنعتی و کنترل بر اساس PLC & HMI می توان با استفاده از زبان برنامه نویسی SCL ضمن حذف کنترلر اضافی برای انکدر، متراژ محصول تولیدی و سرعت تولید را محاسبه نمود. در این مقاله، یک سیستم برش اتوماتیک با استفاده از PLC, HMI, DRIVE طراحی شده‌است. در این سیستم از یک انکدر برای ارسال سیگنال به PLC برای مشخص شدن طول محصول استفاده شده‌است. کنترل چرخش نوار نقاله توسط DRIVE صورت می گیرد. جهت کنترل و نظارت عملکرد سیستم توسط اپراتور از HMI استفاده شده‌است. جهت برنامه نویسی برنامه انکدر از زبان برنامه نویسی SCL و برای برنامه نویسی برش اتوماتیک از زبان برنامه نویسی LADDER استفاده شده‌است. عملکرد این سیستم برش اتوماتیک با محاسبه طول، سرعت و مجموع تولید روزانه محصول نهایی، در یک کارخانه منسوجات بی‌بافت تست و مورد بهره برداری قرار گرفت.
کلیدواژه‌ها

موضوعات


عنوان مقاله English

Optimization report of automatic cutting machine using SCL programming in non-woven textile production line

نویسندگان English

Iraj Karimi 1
jalil jamali 2
1 Department of Mechanical Engineering, Islamic Azad University, Electronics Unit, Tehran, Iran, 1465834311
2 Department of Mechanical Engineering, Islamic Azad University, Shoushtar Branch, Shoushtar, Iran, 6451741117
چکیده English

One of the main machines of the non-woven textile production lines is the roll machine, the final product is collected in this machine in the form of a roll. In most of the old non-woven textile machines in the textile industry, including the production of bedspreads, the cutting of the final product was done manually by the operator or the relay-contactor control system was used. Using the manual method reduces productivity due to its high error. In the contactor relay method, automatic cutting requires an intermediary controller (such as AUTONICS) to connect to the encoder. But with the help of industrial automation and control based on PLC & HMI, it is possible to calculate the production product size and production speed by using SCL programming language while removing the additional controller for the encoder. In this article, an automatic cutting system is designed using PLC, HMI, DRIVE. In this system, an encoder is used to send a signal to the PLC to determine the length of the product. In this system, an encoder is used to send a signal to the PLC to determine the length of the product. The rotation of the conveyor belt is controlled by DRIVE. HMI is used to control and monitor the system performance by the operator. SCL programming language is used for encoder programming and LADDER programming language is used for automatic cutting programming. The performance of this automatic cutting system was tested and operated in a non-woven textile factory by calculating the length, speed and total daily production of the final product.

کلیدواژه‌ها English

non-woven textile
roll machine
automatic cutting
encoder
SCL
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دوره 13، شماره 3 - شماره پیاپی 51
تابستان 1403
صفحه 105-120

  • تاریخ دریافت 12 مرداد 1402
  • تاریخ بازنگری 20 دی 1402
  • تاریخ پذیرش 24 دی 1402